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The
company produces a number of quality metal octoates,
which find use as driers in Paints, Varnishes
and Inks to enable them to dry after application.
The drying process takes place in reasonable time.
The rate of drying can be measured by standard methods.
There
are two categories of driers, viz:
- Primary
or Active driers
- Auxiliary
Driers
Primary
or Active Driers include Cobalt, Manganese,
Iron and Cerium.
Auxiliary driers include lead, calcium, zinc
and zirconium and are used in conjunction with the
active drier to improve the final properties of the
coatings.
Cobalt Octoate
This most important active drier metal affects rapid
surface drying and is generally used in conjunction
with auxiliary driers (commonly with lead, zinc or
calcium).
It is used almost exclusively in printing ink driers
because the rapid stacking of printed matter demands
extremely fast drying. Wrinkling presents no problems
because of the thinness
of the printed film.
Use of excess cobalt will result in loss of gloss,
wrinkling, poor hardness of the coating.
Although it has a violet colour, when used in proper
concentration, it contributes very little colour to
clear vanishes or white pigmented systems.
It
is usually added at 0.02 to 0.1 % metal based on vehicle
solids.
Manganese
Octoate
Manganese, reddish-brown in appearance, another active
drier metal and strong oxidant, promotes polymerisation
to a greater degree than cobalt. It is an accelerator
of polymerisation in baking finishes.
Manganese Octoate is particularly useful in fume proof
coatings, because the sulphides formed in industrial
atmospheres are light coloured. Zinc and Calcium is
sometimes used along with manganese to further protect
against staining.
Use of excess manganese will result in wrinkling and
skinning. As with cobalt, manganese is used with lead,
zinc or calcium. Often, systems such as manganese,
cobalt and a through drier such as lead are used.
It is usually added at 0.02 to 0.1 % metal based on
vehicle solids
Cerium
Octoate
When used as a drier, cerium is compared with lead.
It is more active than lead and promotes polymerisation
and through dry. Cerium and rare earths also find
use in coatings dried at low temperature and high
humidity. It is particularly useful with alkyd and
epoxy resins or in combination of these with amine
resins. It is usually added at 0.1-0.3% metal based
on vehicle solids.
Lead
Octoate
Lead is the most commonly used auxiliary drier and
gives excellent through dry in most alkyd coatings.
Because of the toxicity associated with lead compounds,
the use of lead driers in paint has been reduced.
It is used in many industrial applications and is
regarded as the most effective through drier over
a wide range of temperature. They are effective polymerisation
catalysts, but have little effect upon oxidation and
lead is used with an active oxidising metal such as
cobalt and manganese to decrease the total drying
time. It is usually added at 0.3 to 1.0% metal based
on vehicle solids.
Calcium
Octoate
Calcium has little drying action in itself and is
used in combination with active driers where lead
cannot be used. In fume proof enamels or in toy finishes,
calcium can be used safely. It can also be used to
replace lead in many baking finishes, where it shows
better performance than any other auxiliary drier.
In vehicles, which show poor lead tolerance, Calcium
effectively prevents the precipitation of lead and
maintain drier efficiency. It is used at 0.1 to 0.3%
metal based on vehicle solids. Calcium Octoate is
also a good alcoholysis catalyst and 0.20%. Calcium
Octoate (3%) gives pale monoglycerides
Zinc
Octoate
Zinc, alone, is ineffective but functions synergistically
in the presence of a drier such as cobalt. The primary
function of Zinc is to keep the film "open"
thus permitting hardening throughout and preventing
surface wrinkling. It is an excellent pigment wetting
agent and therefore improves pigment dispersion. Incorporation
of zinc in light coloured enamels gives less yellowing
than cobalt alone. It is used at 0.1 to 0.2% metal
based on vehicle solids.
Zinc Octoate in combination with cadmium and barium
is a powerful PVC stabilizer.
Zirconium
Octoate
Zirconium is an auxiliary drier and is widely used
as a replacement for lead. Zirconium is generally
used in combination with cobalt, manganese and calcium.
Zirconium is a poor pigment wetting and dispersing
agent. It is used at 0.1 too 0.6% metal based on vehicle
solids.
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